What is the incidence of chest wall rigidity with fentanyl IV push? How does it compare to other opioids?

Comment by InpharmD Researcher

The incidence of chest wall rigidity (Wooden Chest Syndrome; WCS) following fentanyl injection is not well defined, as most data come from sporadic case reports, but it is generally considered low. WCS appears to be unique to fentanyl and fentanyl analogs, likely related to their high lipophilicity and rapid central nervous system penetration. Potential factors associated with increased incidence include rapid administration, higher doses, extremes of age, and underlying neurologic or metabolic conditions. Rare cases of muscle rigidity have also been reported with remifentanil, even at controlled infusion rates during anesthesia. In contrast, other opioids such as morphine or hydromorphone may produce abdominal wall muscle rigidity at high doses, but have not been shown to cause upper airway compromise or clinically significant chest wall rigidity in humans according to available literature.

Background

Published review articles describe Wooden Chest Syndrome (WCS), a combination of chest wall and diaphragm rigidity, often with laryngospasm, as essentially unique to fentanyl and fentanyl analogs. It can occur after intravenous, transdermal, or inhalational administration, with incidence and severity closely related to dose and speed of delivery. Human studies report WCS as a rare but clinically significant complication in perioperative or critical care settings, where it can reduce chest wall compliance, impair spontaneous ventilation, and complicate weaning from mechanical ventilation. Upper airway obstruction due to glottic or supraglottic closure may further contribute to respiratory compromise, highlighting the need for prompt recognition and management. Conversely, traditional opioids such as morphine may produce abdominal wall muscle rigidity at high doses but have not been shown to cause upper airway compromise in humans unless combined with anesthetic gases, and reports of morphine-induced laryngospasm are extremely rare. This supports that WCS is a fentanyl-specific phenomenon. Mechanistic studies in humans and animals indicate that rigidity is centrally mediated, involving noradrenergic, glutamatergic, dopaminergic, and serotonergic pathways, and is independent of classic opioid-induced respiratory depression. Rapid administration and higher doses increase the risk, underscoring the importance of careful dosing and monitoring in clinical practice. [1], [2]

In a 2022 multicenter phase IV study of 2,438 adults undergoing elective surgery under general anesthesia, patients received either intravenous remifentanil (0.5 mcg/kg/min for induction, followed by 0.25 mcg/kg/min infusion) or fentanyl per routine anesthesiologist practice, with transition analgesia using either morphine or fentanyl as appropriate. Muscle rigidity occurred only in the remifentanil group, with 4 outpatient cases (0.3% of all remifentanil-treated patients; 0.5% of outpatients), while no cases were observed with fentanyl. Other adverse event. including hypertension, bradycardia, respiratory depression, and apnea, were similar between groups. The authors noted that the low incidence of rigidity (0.3%) compared with previous reports (6-17%) likely reflected careful anesthetic technique, including avoidance of bolus dosing, lower infusion rates, and judicious use of anesthetic agents and muscle relaxants, particularly in outpatients. Overall, it was suggested that rigidity occurred exclusively in outpatients due to lighter anesthesia and reduced muscle relaxant use, highlighting the importance of dosing strategy and vigilance during induction. [3]

References: [1] Torralva R, Janowsky A. Noradrenergic Mechanisms in Fentanyl-Mediated Rapid Death Explain Failure of Naloxone in the Opioid Crisis. J Pharmacol Exp Ther. 2019;371(2):453-475. doi:10.1124/jpet.119.258566
[2] Chamoun K, Chevillard L, Hajj A, Callebert J, Mégarbane B. Mechanisms of neurorespiratory toxicity induced by fentanyl analogs—lessons from animal studies. Pharmaceuticals. 2023;16(3):382. doi:10.3390/ph16030382
[3] Joshi GP, Warner DS, Twersky RS, Fleisher LA. A comparison of the remifentanil and fentanyl adverse effect profile in a multicenter phase IV study. J Clin Anesth. 2002;14(7):494-499. doi:10.1016/s0952-8180(02)00404-x
Literature Review

A search of the published medical literature revealed 2 studies investigating the researchable question:

What is the incidence of chest wall rigidity with fentanyl IV push? How does it compare to other opioids?

Level of evidence

C - Multiple studies with limitations or conflicting results  Read more→



Please see Tables 1-2 for your response.


 

Summary of the available case report 

Zoorob et al., 20231

The case involved an 80-year-old male with a medical history of chronic inflammatory demyelinating polyneuropathy (CIDP) and Guillain-Barré syndrome (GBS), alongside other comorbidities such as atrial fibrillation and hypertension. The patient received a single 50 mcg dose of intravenous (IV) fentanyl (approximately 0.49 mcg/kg) preoperatively for anxiolysis and analgesia prior to a planned mediport removal. Within minutes of fentanyl administration, the patient developed complete body rigidity, ceased verbal communication, and experienced apnea, resulting in a rapid drop in oxygen saturation to 70%. Efforts to establish ventilation were initially unsuccessful due to the rigidity of the chest wall, which prevented airway insertion. Propofol (70 mg) was subsequently administered, allowing for relaxation of the rigidity, successful airway management with a laryngeal mask airway, and subsequent stabilization. The report highlighted several notable findings, including the exceptional susceptibility of the patient to wooden chest syndrome (WCS) at a fentanyl dosage significantly lower than previously reported thresholds for rigidity development. This phenomenon is typically associated with rapid infusion, high doses, or extremes of age; however, the case underscores the role of possible underlying neurologic conditions, such as CIDP, that may predispose patients to such complications. Central mechanisms were implicated in the rigidity, likely mediated by mu-opioid receptor activation in the brainstem's locus coeruleus. 

Baruah et al., 20222

A 35-year-old male undergoing laparoscopic cholecystectomy, categorized as ASA grade 1, received IV midazolam 1 mg followed by a bolus of fentanyl 100 mcg administered over 30 seconds. Shortly after administration, significant hypertension (BP 164/112 mmHg) and tachycardia (HR 110/min) were observed. During induction with propofol, bag-and-mask ventilation was found unsatisfactory, and subsequent oropharyngeal airway insertion revealed profound glottic narrowing (Cormack-Lehane grade 2b). Despite successful endotracheal intubation, the patient experienced silent chest syndrome, elevated airway pressures (35 cmH20), and failure to deliver adequate tidal volume, consistent with fentanyl-induced skeletal muscle rigidity. Post-intubation management involved transitioning to pressure-regulated volume control ventilation and administering IV succinylcholine, hydrocortisone, dexamethasone, and dexmedetomidine infusion. Intraoperative arterial blood gas analysis showed significant respiratory acidosis (pH 7.18, pCO2 90 mmHg). The patient's condition stabilized intraoperatively, with gradual resolution of elevated airway pressures, tachycardia, and hypertension. Extubation was uneventful, and follow-up ABG results normalized. 

Rosal et al., 20213

A 61-year-old female patient presenting with pancreatitis-associated respiratory failure required endotracheal intubation and sedation using IV fentanyl and midazolam infusions. Fentanyl doses were incrementally increased to a maximum of 300 mcg/h on the fifth day of mechanical ventilation, at which point the patient experienced episodic hypoxia, tense abdominal musculature, facial cyanosis, and breath-holding spells. Physical and ventilator findings revealed markedly elevated airway pressures, absence of mucus obstruction, and resistance to bag-valve-mask ventilation. After the exclusion of other potential causes, the clinical picture raised suspicion for WCS. Immediate down-titration of fentanyl over three hours, supplemented with dexmedetomidine infusion, successfully resolved the episodes, allowing for extubation three days later. The highly lipophilic nature of fentanyl facilitates its CNS penetration, potentially contributing to this phenomenon. Although WCS was primarily observed in pediatric cases, this instance highlights its occurrence in adults exposed to high-dose fentanyl infusions. 

Buxton et al., 2018

A 52-year-old male who had intravenously injected a mixture of opioids at a supervised consumption facility in Vancouver exhibited rapid-onset rigidity, characterized by clenched fists, stiff neck, cyanosis, and chest wall immobility, within minutes of injection. Ventilation with a bag-valve-mask at 25 L/min of oxygen was initiated, and 0.4 mg of subcutaneous naloxone was administered as the first-line intervention. Within two minutes, ventilation improved, and the patient's oxygen saturation normalized to 100%. Over the next six minutes, muscle rigidity subsided completely, and the patient resumed spontaneous breathing. Toxicological analysis of the drug preparation revealed the presence of fentanyl but no other opioids, cocaine, or methamphetamines. The incident underscores the diagnostic challenges in differentiating fentanyl-induced rigidity from other potential etiologies, such as toxicologic seizures, dystonic reactions, or hypoxic injuries, while emphasizing the role of naloxone in prompt reversal. It emphasized the need for ongoing education among at-risk populations about harm reduction strategies, including slow injection techniques and the importance of injecting in supervised environments. The authors also discussed gaps in knowledge, such as the potential recurrence of rigidity after naloxone reversal and the role of genetic predispositions, warranting further investigation.

Ham et al., 20165

A unique case of recurrent opioid-induced chest wall rigidity in a 76-year-old female patient following low-dose fentanyl administration was detailed. This phenomenon, though rare, was observed during post-surgical management for a periprosthetic femoral neck fracture. The patient, with comorbid conditions including asthma, coronary artery disease, and chronic kidney disease, initially experienced an abrupt increase in airway pressure and oxygen desaturation below 95% following a 50 mcg IV bolus of fentanyl prior to extubation. Despite no evidence of airway obstruction or wheezing, oxygenation remained impaired, and the event recurred hours later in the intensive care unit (ICU). Early resolution of symptoms was achieved through the administration of a muscle relaxant, specifically vecuronium bromide, which reduced airway pressure and restored ventilation efficacy. The publication underscores the challenges in differential diagnosis in mechanically ventilated patients with elevated airway pressures. While acute asthma exacerbation, bronchospasm, or upper airway obstruction are common considerations, the absence of wheezing and normal capnography pointed toward opioid-induced chest wall rigidity. Notably, this event was induced by a relatively low fentanyl dose rather than the higher doses typically associated with this complication. Management included discontinuation of opioid infusion and prompt use of muscle relaxants, resulting in successful extubation within 24 hours. 

Çoruh et al., 20136

A 76-year-old man had a history of stage IA non-small cell lung cancer with prior surgical resection and presented for lymph node evaluation following imaging and symptoms of hoarseness and cough. Sedation was achieved using IV midazolam and fentanyl in divided doses. Following administration of a cumulative fentanyl dose of 250 mcg and 5 mg of midazolam, the patient exhibited clenched hands and jaw, rigid chest wall, cessation of spontaneous ventilation, hypertension (208/134 mm Hg), and oxygen desaturation to 81%. Upon administration of naloxone (0.2 mg IV), rapid reversal of rigidity and restoration of effective ventilation were observed. The procedure was aborted, and the patient recovered fully, with plans for future biopsy under general anesthesia. Risk factors include rapid administration, higher doses, extremes of age, and underlying neurologic or metabolic diseases. The rigidity, mediated through central mechanisms involving regions such as the nucleus raphe pontis and caudate nucleus, compromises ventilatory compliance and may involve glottic closure, complicating ventilation. Management is centered on ventilatory support and reversal using naloxone or neuromuscular blocking agents. It noted that such reactions do not contraindicate future opioid use if precautions are taken.

References:
[1] Zoorob R, Uptegrove L, Park BL. Case Report of Very-Low-Dose Fentanyl Causing Fentanyl-Induced Chest Wall Rigidity. Cureus. 2023;15(8):e43788. Published 2023 Aug 20. doi:10.7759/cureus.43788
[2] Baruah U, Gaur H, Saigal D, Pandey D. Wooden chest syndrome: A curious case of fentanyl induced rigidity in adults. Indian J Anaesth. 2022;66(12):881-882. doi:10.4103/ija.ija_171_22
[3] Rosal NR, Thelmo FL Jr, Tzarnas S, DiCalvo L, Tariq S, Grossman C. Wooden Chest Syndrome: A Case Report of Fentanyl-Induced Chest Wall Rigidity. J Investig Med High Impact Case Rep. 2021;9:23247096211034036. doi:10.1177/23247096211034036
[4] Buxton JA, Gauthier T, Kinshella MW, Godwin J. A 52-year-old man with fentanyl-induced muscle rigidity. CMAJ. 2018;190(17):E539-E541. doi:10.1503/cmaj.171468
[5] Ham SY, Lee BR, Ha T, Kim J, Na S. Recurrent desaturation events due to opioid-induced chest wall rigidity after low-dose fentanyl administration. Korean J Crit Care Med. 2016;31(2):118-122. doi:10.4266/kjccm.2016.31.2.118
[6] Çoruh B, Tonelli MR, Park DR. Fentanyl-induced chest wall rigidity. Chest. 2013;143(4):1145-1146. doi:10.1378/chest.12-2131

The effects of the administration sequence and the type of hypnotics on the development of remifentanil-induced chest wall rigidity: a randomized controlled trial
Design Prospective, double-blind, randomized controlled trial N= 125
Objective To investigate the effects of the administration sequence of hypnotics and remifentanil as well as the type of hypnotic administered on the development of remifentanil-induced chest wall rigidity
Study Groups

Thio-Remi (n= 30)

Pro-Remi (n= 30) R

emi-Thio (n= 30) R

emi-Pro (n= 30)

Inclusion Criteria Older patients aged ≥ 65 years with American Society of Anesthesiologists physical status 1 or 2, scheduled to undergo elective surgery under general anesthesia
Exclusion Criteria History of allergy to propofol or thiopental; severe pulmonary disease; severe hepatorenal impairment; opioid analgesics use within 3 months prior to surgery
Methods Participants were randomly assigned to one of four groups based on the administration sequence of hypnotics and remifentanil, and the type of hypnotic (thiopental or propofol). Remifentanil was administered via target-controlled infusion at an effect-site concentration of 3 ng/mL. Chest wall rigidity was evaluated after confirming loss of consciousness and achieving the target concentration
Duration Not specified
Outcome Measures Incidence of remifentanil-induced chest wall rigidity
Baseline Characteristics   Thio-Remi (n= 30) Pro-Remi (n= 30) Remi-Thio (n= 30) Remi-Pro (n= 30)
Age, years 68.7 ± 4.7 71.4 ± 5.9 70.5 ± 5.2 71.0 ± 6.1
Female 14 (46.7%) 22 (73.3%) 18 (60.0%) 19 (63.3%)
Body mass index, kg/m2 25.9 ± 3.2 24.7 ± 3.6 24.2 ± 2.4 24.2 ± 3.6
Results   Thio-Remi (n= 30) Pro-Remi (n= 30) Remi-Thio (n= 30) Remi-Pro (n= 30) p-value
Chest wall rigidity 9 (30%) 4 (13.3%) 16 (53.3%) 17 (56.7%) 0.001*
Desaturation^ 2 (6.7%) 2 (6.7%) 8 (26.7%) 8 (26.7%) 0.034*
Cough 2 (6.7%) 4 (13.3%) 1 (3.3%) 2 (6.7%) 0.516

^Desaturation is indicated by a SpO2<94%

*Comparisons among the four groups

Adverse Events Significant differences in the incidence of chest wall rigidity and desaturation were noted among the four groups. The incidence of chest wall rigidity was significantly higher in the remifentanil-hypnotics groups than in the hypnotic-remifentanil groups (55.0% vs. 21.7%, P < 0.001)
Study Author Conclusions Pretreatment with hypnotics potentially reduces the development of chest wall rigidity during the induction of balanced anesthesia with remifentanil in older patients.
Critique The study provides valuable insights into the effects of administration sequence on remifentanil-induced chest wall rigidity. However, the study is limited by its focus on older patients, which may not be generalizable to younger populations. Additionally, the lack of quantitative measurements for chest wall rigidity may introduce bias in the assessment of outcomes.
References:
[1] Oh YJ, Kim Y, Lee C, Kim DC, Doo A. The effects of the administration sequence and the type of hypnotics on the development of remifentanil-induced chest wall rigidity: a randomized controlled trial. BMC Anesthesiol. 2023;23(1):195. Published 2023 Jun 8. doi:10.1186/s12871-023-02154-5